Powder Coating and Fabrication

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Powder Coating - The Complete Finishers Handbook

Paint Pretreatment

Powder Coating

Systems Design

The Powder Coater Painter

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Powder Coating - The Complete Finishers handbook

400 pages

21 chapters of practical knowledge

Published by Powder Coating Institute (PCI)

$140.00 post paid ($AUD 150.00 International)

 

Why Powder Coating?

Advantages - physical and chemical properties.

Economic Advantages of Powder Coating

Materials, operating and environmental advantages.

Powder Coating Materials

Thermosetting, thermoplastic.

Hanger Design for Powder Coating

Custom and stock designs, design considerations.

Production Analysis

Five-year production plan, establishing a hang pattern, future production considerations, theoretical conveyor line speed, batch or conveyorised systems.

Process Definition and Specification

Selecting the right powder, writing a process specification.

Surface Preparation Chemistries

Soils, substrates, cleaning, rinsing, iron and zinc phosphating, chromate and non-chromate coatings, sealer rinses.

Surface Preparation Methods and Equipment

Spray wand treatment systems, immersion pretreatment systems, recirculating spray washers, determining the number of stages for a process, waste treatment, monitoring and control of pretreatment systems.

Dry-off Methods and Equipment

Blow-off methods, dry-off ovens, part cool-down.

Powder Application Methods and Equipment

Process description, delivery and application equipment, gun movers and positioning devoices, alternate application methods, equipment safety.

Powder Booth and Recovery Systems

Process description, powder booth airflow, booth enclosure design, powder recovery, powder recycling, styles of powder booths, colour change considerations, colour change procedures, contamination issues, process control in powder coating systems, powder booth and recovery safety considerations.

Powder Curing and Ovens

Types of cure ovens, convection ovens, direct and indirect fired ovens, infrared ovens, dual-type ovens, induction ovens, combination dry-off and cure ovens, oven balancing.

Part Conveyance Methods and Equipment

Methods and applications of part conveyance.

Compressed Air Systems & Requirements

Terms and definitions, compressed air supply systems, general description of compressors, considerations in selecting an air-compressor, compressed air thermal conditioning and purification equipment. air regulators.

Special Design Considerations

Other special considerations.

Powder Storage and Handling

Purchasing considerations, container size, shipping, long-term storage, nightly clean-up procedures, conditioning, industrial hygiene.

Health, Safety, Environmental and Regulatory Issues

Health and safety considerations, regulatory considerations.

Quality Control Methods and Terms

Test methods and equipment, quality standards, quality training, film defects, tracking of defects.

Statistical Process Control

What is statistical process control? Implementation of a SPC program.

Repair of Rejects

Quality acceptance standards, scrap versus rework, rework procedures, washing and pretreatment, the rework station.

Hanger Maintenance

When to strip, stripping methods, environmental and safety considerations, stripping method selection, hanger repair.

Appendix A

A "Case Study".

Appendix B

22 PCI technical briefs.

Appendix C

9 recommended PCI test procedures.

Appendix D

Maintenance checklist.

Appendix E

PCI trouble shooting guide.

Appendix F

Miscellaneous.

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PAINT PRETREATMENT

Roger Talbert

$90.00 including postage and handling ($AUD 100.00 International)

(58 pages)

˜ Introduction          ˜ Washer Design                    ˜ Rinsing

˜ Cleaning                ˜ Performance Testing           ˜ Troubleshooting

˜ Phosphating          ˜ Waste Treatment                ˜ Substrates

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POWDER COATING

Roger Talbert

$90.00 including postage and handling ($AUD 100.00 International)

(141 pages)

4 Introduction                                           4 Powder Spray Application Equipment

4 Powder Formulation                              4 Powder Spray Booths & Recovery Systems

4 Pretreatment & Washer                         4 Powder Systems Design & Operation

4 Ovens                                                   4 Troubleshooting

4 Conveyor                                              4 Continuous Improvement

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SYSTEM DESIGN

Roger Talbert

$90.00 including postage and handling ($AUD 100.00 International)

(111 pages)

8 System Layout                        8 VOC Abatement

8 Spray Booths                         8 Paint Waste Reduction and management

8 Spray Washers                       8 Waste Treatment

8 Ovens                                    8 System Operating Expenses

8 Conveyor                               8 Air make-Up & Ventilation

8 Coating Process                     8 Quality Control

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The Powder Coater Painter

Volume 1

Editor

Mario S Pennisi

Published by

Powder Coater Painter

 

$90.00 including postage and handling ($AUD 100.00 International)

The Powder Coater Painter is a compilation of the articles printed in Volume 1 Nos 1 to 4 and Volume 2 Nos 1 to 4, of the Powder Coater Painter Newspaper published by Australian Powder Coater Industry and Equipment News Pty Ltd, Trading as Powder Coater Painter ACN 074 142 359.

ã 1998 Australian Powder Coater Industry and Equipment News Pty Ltd.

The book is divided into six sections dealing with:

Œ Technical articles on powder coating technology.

J Why apply powder?.

J Preparation prior to powder coating.

J Metallic powder coatings.

J The powder coater and the fabricator.

J Testing.

J Equipment Maintenance.

Management Issues.

J Quality Assurance.

J Product liability.

Ž Metal finishing processes other than powder coating.

J Zinc.

J Mechanical plating.

J Flame spraying.

J Black oxide coatings.

Environmental issues.

J State by State issues.

Questions and Answers.

J Questions from applicators and answers from our experts.

J Check Lists for powder processes.

' Miscellaneous

J Standards news

J Products

J Supplier companies

J Powder application companies

J Editorials - the editor has a say!

J Conference reports

J Have you heard this one?

J Skills for a powder coater

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Order Form

BOOK SHOP

Price list and Order Form

Prices and availability subject to change without notice

BOOKS

Item

Cost

No ordered

Amount $

Powder Coating Proceedings 1996 - PCI

$65.00 + $15.00 p&h

 

 

Powder Coating Proceedings 1997 - PCI

$ 65.00 + $15.00 p&h

 

 

Powder Coating Proceedings 1998 - PCI

$ 65.00 + $15.00 p&h

 

 

Powder Coating Handbook - PCI

$125.00 + $15.00 p&h

 

 

Powder Coating - Roger Talbert

$75.00 + $15.00 p&h

 

 

Pretreatment - Roger Talbert

$75.00 + $15.00 p&h

 

 

System Design - Roger Talbert

$75.00 + $15.00 p&h

 

 

The Powder Coater Painter - Vol 1 (1996/1998)

$75.00 + $15.00 p&h

 

 

The Powder Coater - Manual - Pennisi

$75.00 + $15.00 p&h

 

 

TOTAL $

 

International mailing add $25.00 p&h instead of $15.00.

All amounts in Australian dollars.

All orders to be paid in advance by cheque (in Australian dollars) to World Conference Systems or by credit card.

Allow up to 4 weeks for delivery.

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Fax to +61 7 3849 7302

Or mail with your cheque to: World Conference Systems, PO Box 6198, UPPER MOUNT GRAVATT, QUEENSLAND, AUSTRALIA, 4122

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More Information ?

Contact Mario Pennisi

Telephone 07 3849 6460 or Mobile 041 977 2926

Facsimile: 07 3849 7302

Email: mariopen@ozemail.com.au

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