Magneti Marelli
Alternator Service
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General Alternator Information

Type - A127-65
Part No - AMR4249

After an outback trip, abrasive track dust gets everywhere.
The unsealed rear needle bearing runs directly on the rotor's shaft
Cleaning and lubricating after every trip or 20,000km or so, greatly extends life.

Click on thumbnail to bring up a larger image

alt1.jpg (30785 bytes) General view of rear assembly
alt2.jpg (23991 bytes) A 5.5mm nut driver reaches the recessed regulator assembly fixing screws
alt3.jpg (40004 bytes) A deep 10mm socket reaches endplate fixing nuts
Disconnect insulated spade connector from regulator assembly
alt4.jpg (30555 bytes) Removed regulator and brush assembly
alt5.jpg (37974 bytes) Remove the nuts and insulating washers from the B+ and W terminals.
Undo the recessed 5.5mm screw holding the black plastic cover on the right - remove cover
alt6.jpg (32129 bytes) Undo the 5.5mm screw under the regulator securing the diode pack heatsink.  The W terminal is uppermost.
Lift end plate clear of stator. (tap gently with plastic mallet)
alt7.jpg (33372 bytes) View of heatsink assembly with endplate removed showing sliprings and bearing surface on rear of shaft
Remove insulating bushes from B+ and W terminals to avoid losing them.
alt8.jpg (36267 bytes) Dust contaminated grease in the unshielded rear needle roller bearing.
Clean and relubricate needle rollers
Re-assembly is the reverse of the assembly procedure.
Note:- Don't forget to re-fit the insulating bushes to the B+ and W terminals before replacing endplate.